What Is Spunlace Nonwoven Fabric?

Spunlace nonwoven fabric, also known as hydroentangled fabric, is a type of nonwoven fabric produced using a high-pressure water jets bonding process. This process involves using fine streams of water to entangle and interlock fibers together to create a fabric without the use of adhesives or thermal binding. The resulting fabric has a soft, textile-like feel and can be made from a variety of fibers, including polyester, viscose, and nylon.

Benefits of Spunlace Nonwoven Fabrics

Extreme Softness
Spunlace Nonwoven Fabrics feature entangled structures, which are highly compressible and create a soft and smooth surface. Hence, it has great softness that makes it an ideal choice for industries like automotive, healthcare, and beauty. It's an excellent choice for manufacturing automotive interior areas like headliners, pillar, and handle pull out, badges, wound dressing, wipes, sanitary pads, and diapers, where passenger comfort is a priority.

Unmatched Moldability
Spunlace Nonwoven Fabric is manufactured without using any sort of resin or binder. Only high-pressure water jets are used that entangle the fibers and create a uniform surface. Because of this, the fabric surface is highly flexible and can be moulded or bent according to industry-specific needs.

High Absorption
During the manufacturing of Spunlace Nonwoven Fabric, high hydroentangling energy is used that lowers the absorbency capacity and absorbency rate of the fabric. The upper surface of the fabric can vacate liquid speedily and reduces leakage possibilities. This makes the fabric hydrophobic and hydrophilic simultaneously. These properties make it the best bet to make by the leaders of automotive, healthcare, and beauty industries and use it in manufacturing products where high liquidity absorption properties are required.

Lowered Risk of Contamination
Its advanced barrier properties and rapid drying capabilities contribute to decreasing the risk of cross-contamination. Spunlace Nonwoven Fabric is made using 100% viscose or viscose/cotton blends and it has high bacteria-proof, hydrophobic and hydrophilic abilities that make it an ideal choice for the healthcare, beauty, and hygiene industry.

Sustainable Choice
Spunlace Nonwoven Fabric, with its potential to be manufactured using renewable and biodegradable fibres, emerges as an exceptional choice for the production of disposable tissues, towels, and sheets. This eco-friendly attribute aligns with the increasing demand for sustainable products in various industries.

Spunlace Nonwoven Fabric

Non Woven Fabric Roll

Non Woven Cloth Material

White Non Woven Fabric Roll

Composition of Spunlace Nonwoven Fabric

Spunlace nonwoven fabric has a wide range of fiber raw materials, which can be polyester, nylon, polypropylene, viscose fiber, chitin fiber, superfine fiber, lyocell, silk, bamboo fiber, woodpulp fiber, seaweed fiber, etc. At present, the four most widely used materials in the market are viscose fiber, woodpulp fiber, polyester and polypropylene.

Viscose Fiber
Viscose is made of natural fiber (wood fiber, cotton linters) as raw materials, and is made by soluble cellulose xanthate through alkalization, aging, sulfonation and other processes, and then dissolved in dilute lye and subjected to wet method spinning to make viscose. Viscose fiber has good water absorption, and meets the needs of human skin with the characteristics of refreshing, breathable, anti-static, anti-ultraviolet, good dyeing fastness, and biodegradability.

Woodpulp Fiber
Woodpulp fiber is a kind of fiber made of woodpulp as raw material, but it is different from ordinary plant fiber. It is a secondary fiber, it is a product separated from the original wood fiber, and it is mostly used in the textile field. Wood pulp fiber has high liquid absorption and it is biodegradable.

Polyester
Polyester is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and glycol, referred to as PET fiber. It has high strength and elastic recovery ability, good wrinkle resistance and shape retention, at the same time it has good heat resistance, water absorption and oil absorption, strong and durable. Due to its characteristics, polyester is widely used in textile and nonwoven fields, mainly used as raw materials of wet wipes, cleaning wipes, and clothing.

Polypropylene
Polypropylene refers to synthetic fiber named isotactic polypropylene fiber made from propylene, a by-product of petroleum refining, non-biodegradable. It has light weight but high strength, excellent wear resistance and elastic recovery, chemical resistance is better than most fibers, and has anti-bacterial, safe and sanitary characteristics. Not only that, polypropylene is resistant to oil stains, easy to wash and dry, it is widely used in the field of oily cleaning wipes.

Applications of Spunlace Nonwoven Fabrics

Personal Care and Hygiene Products
Spunlace nonwoven fabrics are extensively used in the production of personal care and hygiene products. They are commonly found in facial wipes, baby wipes, wet wipes, and feminine hygiene products. The fabric's softness, absorbency, and lint-free characteristics make it ideal for applications that require gentle cleansing, high moisture absorption, and effective delivery of lotions or creams.

Medical and Healthcare
Spunlace nonwoven fabrics find crucial applications in the medical and healthcare industry. They are used in wound dressings, surgical gowns, disposable drapes, and medical wipes. The fabric's high strength, low linting, and excellent liquid absorption properties ensure hygienic and effective medical procedures. Spunlace fabrics also offer barrier properties, making them suitable for infection control and sterilization applications.

Home and Institutional Cleaning
Spunlace nonwoven fabrics are utilized in household and institutional cleaning products. They are found in kitchen wipes, floor wipes, industrial cleaning cloths, and dusting wipes. The fabric's absorbency, durability, and lint-free nature contribute to effective cleaning and wiping, allowing for quick and efficient removal of dirt, grime, and dust.

Apparel and Fashion
Spunlace nonwoven fabrics are increasingly used in the apparel and fashion industry. They are employed in garment interlinings, lining fabrics, and accessories. The fabric's lightweight nature, softness, and drapability make it suitable for enhancing garment structure, comfort, and aesthetics. Spunlace fabrics can also provide insulation, moisture management, and breathability in apparel applications.

Filtration and Industrial Applications
Spunlace nonwoven fabrics have significant applications in filtration and industrial sectors. They are used in air filters, oil filters, dust bags, and industrial wipes. The fabric's high porosity, uniform fiber distribution, and filtration efficiency contribute to effective particle capture and separation. Spunlace fabrics are also resistant to chemicals and provide excellent liquid absorption, making them valuable in industrial cleaning and spill control applications.

Characteristics of Spunlace Nonwoven Fabrics

Spunlace Nonwoven Fabrics have gained popularity due to their unique characteristics, such as high porosity, low cost, and versatility. These fabrics are used in various industries, including healthcare, construction, and automotive. Here are the characteristics of Spunlace Nonwoven Fabrics:

Eco-friendly Fabric
Spunlace Nonwoven Fabrics are one kind of eco-friendly Fabric. Non-woven textiles are extensively used in various industries due to their eco-friendliness. Due to polypropylene's brittle chemical structure, its molecular chain is easily broken, enabling it to be dissolved and released back into the environment in an inert condition.

Durable and Lightweight
Spunlace Nonwoven Fabrics can be reasonably sturdy and long-lasting. Applications that call for exceptional durability and resilience, such as geotextiles and industrial fabrics, frequently employ it. Spunlace Nonwoven Fabrics are often constructed of polypropylene, which is excellently lightweight and gives them a fluffy and pleasant feel.

Versatile Fabric
Spunlace Nonwoven Fabrics can be tailored to specific applications by selecting the appropriate fibers, bonding methods, and finishing treatments. This allows them to be optimized for particular properties such as softness, abrasion resistance, or chemical resistance. Spunlace Nonwoven Fabrics can be used in different applications, from medical products to industrial applications.

Excellent Softness
Spunlace Nonwoven Fabrics are soft and resilient, rigid and stiff, or large and not very pliable. These fabrics are perfect for applications wherein comfort is crucial, such as medical apparel as well as hygiene products.

Water Permeable
Spunlace Nonwoven Fabrics absorb and retain water better than woven fabrics of a comparable fabric density because of the fabric's three-dimensional shape as well as space ratio. The completed product has high water repellency, does not absorb water, and contains no moisture.

FAQ

Q: What is Spunlace Nonwoven Fabric?

A: Spunlace Non Woven fabric is a type of nonwoven fabric created through a process called spunlacing. This process involves entangling fibers together using high-pressure water jets. The result is a fabric that is soft, strong, and highly absorbent, making it suitable for various applications, such as hygiene products, medical gowns, and wipes.

Q: How is spunlace nonwoven fabric produced?

A: Spunlace nonwoven fabric is produced by spraying high-pressure water jets onto a web of loose fibers to entangle them into a uniform sheet. The process, also known as spunlacing or hydroentangling, requires no adhesives or chemicals.

Q: Is Spunlace Non Woven Fabric biodegradable?

A: One of the main reasons Spunlace Non Woven fabric is so popular is its biodegradability. Unlike some other fabrics, Spunlace Non Woven fabric is made from natural fibers like cotton, bamboo, and viscose. These fibers break down naturally in the environment, reducing waste and the overall ecological footprint of the products made from them.

Q: What are environmental benefits of choosing Spunlace Non Woven Fabric?

A: There are several environmental benefits of using Spunlace Non Woven fabric, including:
Reduced waste: Because Spunlace Non Woven fabric is biodegradable, it reduces the amount of waste that ends up in landfills.
Lower carbon footprint: Since Spunlace Non Woven fabric is made from natural fibers, it has a lower carbon footprint than synthetic materials.
Less water usage: The spunlacing process uses less water than traditional weaving methods, making it a more sustainable option.
Energy-efficient production: Spunlace Non Woven fabric production requires less energy than traditional fabrics, reducing its overall impact on the environment.

Q: What types of fibers are commonly used in spunlace nonwoven fabrics?

A: Spunlace non woven fabrics used short staple fibers, the most popular is viscoseand polyester staple fibers but polypropylene and cotton are also used. Main applications for spunlace include wipes, facial sheet masks and medical products.

Q: How does spunlace nonwoven fabric compare to other nonwoven fabrics?

A: When it comes to non-woven fabrics, spunbond and spunlace are two popular options with distinct differences. Spunbond fabric is strong, durable, and breathable, while spunlace fabric is soft, flexible, and absorbent. The choice between the two depends on the specific application and requirements.

Q: What are the typical applications of spunlace nonwoven fabrics?

A: Spunlace nonwoven fabric is known for its breathability, high absorbency, and strength. It is commonly used in applications such as wipes, facial masks, medical gowns and drapes, and filtration media due to its ability to trap and hold fine particles.

Q: Can spunlace nonwoven fabrics be recycled?

A: One of the advantages of spunlace nonwoven fabric is that it can be produced with a wide range of fiber blends, allowing for customization of the fabric's properties. It is also environmentally friendly, as it does not produce harmful emissions during production and can be recycled after use.

Q: What are the differences between spunlace and spunbond nonwoven fabrics?

A: Spunlace Fabric is manufactured by hydro-entangled process, while Spunbond fabric is manufactured by Thermal bonding process, this is called Spunbond Process. Both are kept under Non Woven Fabric, the Spunlace fabric is made up of Visoce, Polyster & Cotton while Spunbond fabric is made up of Polypropylene (PP) fabric.

Q: Are spunlace nonwoven fabrics suitable for medical applications?

A: They are used in wound dressings, surgical gowns, disposable drapes, and medical wipes. The fabric's high strength, low linting, and excellent liquid absorption properties ensure hygienic and effective medical procedures. Spunlace fabrics also offer barrier properties, making them suitable for infection control and sterilization applications.

Q: Can spunlace nonwoven fabrics be dyed or printed?

A: Partial bonding and dyeing with certain patterns is desired for many nonwovens applications instead of full-surface bonding with binders. This applies, for example, to household wiping cloths, but also to nonwovens for medical and sanitary purposes.

Q: What are the typical weights and thicknesses of spunlace nonwoven fabrics?

A: Spunlace viscose & PET nonwoven fabric is made of viscose fiber and polyester as raw materials, and can be made in any ratio from 100% viscose to 100% polyester. The normal weight is 35-120gsm, and the effective width can reach 3.2m.

Q: What are the environmental impacts of producing spunlace nonwoven fabrics?

A: Spunlace fabric production is an eco-friendly process that uses less energy and water than other production methods. Additionally, the resulting fabric is biodegradable, making it an environmentally friendly choice for many applications.

Q: What are the cost factors associated with spunlace nonwoven fabrics?

A: The Spunlace process is a cost-effective method for producing nonwoven fabrics. The high-pressure water jets used in the process require less energy than other production methods, resulting in lower production costs.

Q: What are the types Of Spunlace Nonwoven Fabric?

A: There are two types of spunlace nonwoven fabric. Depending on the lapping machine used, spunlace is either parallel-lapped or cross-lapped. The main difference between the two fabrics is fabric strength. Parallel-lapped spunlace fabric can tear easily straight across in a vertical direction. Cross-lapped spunlace fabric is not easily ripped and cannot be torn in a straight line. Parallel-lapped is the standard spunlace nonwoven fabric used for wet wipes. Cross-lapped spunlace is more commonly used for dry wiping cloths.

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